Features
The product turned out to be extremely difficult to use:
Develop, manufacture, and debug a packaging line
In addition to the packaging itself, the client needed:
- pre-mix several components;
- grind the resulting mixture to a homogeneous state before packaging;
- and at the same time, minimize dust dispersion as much as possible.
Decision from OMELA
We have developed and designed an anti-dust line, combining the processes of mixing, crushing, and packaging in a single technological solution.
Line structure:
- "Drunken barrel" mixer
- Cubic shape with an offset axis of rotation.
- Ensures high-quality and uniform mixing of all components.
- Unloading mechanism
- The mixer is mounted on guides and, after completing the cycle, moves onto the loading conveyor, discharging the entire batch of product.
- First screw conveyor
- Moves the product through the crusher, feeding it in portions, which ensures effective grinding and prevents the formation of lumps.
- Second accumulator conveyor
- Serves as a buffer between the crusher and the packaging area.
- Equipped with vibration motors that prevent the product from sticking to the walls.
- Semi-automatic filling machine for valve bags
- Equipped with a built-in mixer in the hopper, which is especially important for difficult-to-pour mixtures.
- Ensures accurate dosing of 5.5 kg into each bag.
Additional features:
- Anti-dust design: all sections of the line were designed to minimize dust accumulation.
- Rotary sensors: special models were selected that are capable of stable operation in dusty conditions for automated feeding and packaging.
- Vibration motors: installed on conveyors, they ensure stable feeding and prevent product sticking.
Result:
- The client received a comprehensive, individually designed solution covering all stages
- from mixture preparation to packaging.
- The line works steadily with one of the most capricious products in terms of its properties.
- The entire process is organized taking into account the requirements for cleanliness and safety in production.
